Ceramic Machining

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Ceramic Machining

Ceramic precision machining is the process of carving ceramic materials into various forms using computer-guided tools. The process combines CNC milling, drilling, grinding, and turning techniques. These methods are suitable for ceramics that have reached their maximum density after firing. Due to their hardness and brittleness, ceramics present challenges to traditional machining methods. Ceramic CNC machining stands out for its superior accuracy in producing complex and detailed ceramic parts. Precision machine tools can provide meticulous control over cutting and forming tools, ensuring the manufacture of high-quality and accurate parts.

Compared to other manufacturing methods such as laser cutting and water jet cutting, Ceramic CNC machining has become a more cost-effective option. This is because CNC machining reduces the number of errors and increases productivity compared to laser cutting. In addition, the overall expenses associated with Ceramic CNC machining tend to be significantly lower than laser cutting.

The process of Ceramic CNC machining is highly scalable. This means that we can increase or decrease the number of ceramic parts manufactured based on market demand.This scalability helps minimize material waste because products are produced based on demand.

Various ceramic materials have different properties of mechanical, physical, and chemical, so not all ceramic materials are suitable for CNC machining. The following are the most suitable materials for CNC machining: Alumina ceramic, Aluminum nitride, Boron nitride, Silicon carbide ceramic, Zirconia ceramic, Steatite ceramic, Quartz ceramic, Cordierite ceramic, Mullite ceramic, Macor, Glass, Graphite, Mycalex.

Why do we engage in five-axis machining?

Because we need to adapt to market changes and better meet customer requirements, and having five-axis machining capabilities allows us to undertake more complex and high-end orders, and win more praise from customers.

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5-axis machining service

This not only avoids the errors caused by multiple clamping, but also improves the machining accuracy and consistency of parts.

In addition, five-axis machining services can also meet the needs of industries with high requirements for part quality, such as aerospace, medical, robotics and other fields. By working with us, you will enjoy first-class service, high-quality products and fast delivery.

Therefore, we can easily deal with parts with complex free-form surfaces, deep cavities, thin walls and steep slopes. Breaking through the limitations of traditional three-axis machining also allows us to achieve high-precision machining of complex-shaped parts, and provide better surface finish and dimensional accuracy.

CommonMaterials

Various ceramic materials have different properties of mechanical, physical, and chemical, so not all ceramic materials are suitable for CNC machining.

SUS200 series

SUS300 series

SUS400 series

410 410

410

430 430

430

SQCC SQCC

SQCC

SQCD SQCD

SQCD

SACE SACE

SACE

SPCC SPCC

SPCC

SECC SECC

SECC

Tinplate

Brass Brass

Brass

There are various methods of bending sheet metal

We attach great importance to customers' needs for product quality and rapid production

Air Bending

Bottoming

Folding

Erasing

Spinning Bending

Mesh Bend

Air Bending

This uses two dies, an upper die (also called a punch) and a bottom die. The bottom die has a V-shaped opening, and the punch forces the metal sheet into the bottom die. Thus air bending is not as precise as other methods.

Bottoming

In this method, the metal sheet is pressed onto the face of the die by the punch. The metal then takes up the final angle, the same as the angle of the die. The optimum width of the V-die opening is 6 times the material thickness for a sheet of about 3 mm thick, and 12 times the material thickness for a 12 mm thick sheet.

Folding

A clamp beam is used to hold the longer edge of the metal. The beam is free to rise, and bends the sheet around the bending contour. Both negative and positive bending angles are possible.

Erasing

The long edge of the sheet is clamped, and the tool moves up and down, bending the metal around the bending contour. Erasing is relatively faster than folding, but has a higher tendency to produce scratches or damage the sheet.

Spinning Bending

The upper die is made of a cylinder that can rotate freely. The final shape of the bend is cut into it, along with a matching bottom die. As the roller contacts the paper, it rotates. This process causes the sheet to bend.

Mesh Bend

An offset bend, two opposing bends are each less than 90 degrees, a neutral web separates the opposing bends.

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CHONCHAM Technology

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We can ensure efficient production cycles and stable product quality. At the same time, our experienced technical team perfectly cooperates with these advanced devices to customize the most optimized machining solution according to the specific requirements of customers, improving production efficiency and ensuring product excellence.

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